High Oil Yield Waste Tire Plastic Rubber Pyrolysis Oil To Diesel Fuel Plant
Tyre pyrolysis is: the process of converting waste tyre rubber into industrial fuels like Pyrolysis Oil, Carbon Black and Hydrocarbon Gas.
Tyre pyrolysis involves subjecting Tyre to high temperature of 400 to 450 degree Celsius, in absence of oxygen. In case of oxygen is present tyre will start burning. During pyrolysis tyre breaks down into smaller molecules of pyrolysis oil, pyrolysis gas and carbon black. Pyrolysis is a great way of recycling waste plastics. This plant can also used for waste plastic recycling.
Output product from the waste pyrolysis plant
From waste tire pyrolysis plant, 4 kinds of products can be obtained: fuel oil, catbon black, steel wire, and incondensable gas. Fuel oil is widely used in industries, such as steel factory, heavy oil generator, cement factory, and boiler heating etc. Carbon black can be made into pellets for making new rubber products. Steel wire could be sold to the recycle station or steel mill for remelting. The incondensable gas is recycled to heat the pyrolysis reactor, saving energy.
Working proccess of the waste tyre to oil pyrolysis plant
1. Put raw materials into reactor by auto-feeder, then heat the reactor. Do not stop heating the reactor when the temperature reaches nearly 250 degree Celsius, waste tyre will be transferred to oil gas.
2. The oil gas will be cooled by condenser to liquid oil then collected by oil tank.
3. The exhaust gas which can not be cooled to liquid oil will be recycled to heat the reactor. Smoke produced during processing can achieve national emission standard through dual desulfurization and dusting removal device.
4. After oil producing finished , give 3 hours for cooling the reactor,after that carbon black will be discharged automatically.
Technical Specification
| Raw material | Waste rubbers/tyres/plastic | Waste rubbers/tyres/plastic | Waste rubbers/tyres/plastic | Waste rubbers/tyres/plastic |
| Daily Handling capacity | 5 tons | 8 tons | 10 tons | 12 tons |
| Working pressure | Normal pressure | Normal pressure | Normal pressure | Normal pressure |
| Main engine rotating speed | 0.4R /min | 0.4R /min | 0.4R /min | 0.4R /min |
| Power | 15KWH | 15KWH | 15KWH | 15KWH |
| Cooling Mode | Water | Water | Water | Water |
| Floor Area | 200m2 | 250m2 | 300m2 | 300m2 |
| Heating Mode | Direct | Direct | Direct | Direct |
| Oil Yield | 45%-50% | 45%-50% | 45%-50% | 45%-50% |
| Noise dB (A) | <=85 | <=85 | <=85 | <=85 |
| Machine dimension(mm) | D2200*L5000 | D2200*L6600 | D2600*L6600 | D2800*L6600 |
| Working Mode | Intermittence | Intermittence | Intermittence | Intermittence |
Waste Tire Recycling Production Line to Fuel Oil will produce pyrolysis fuel oil, carbon black, steel wire, waste gas etc..All the output products can be turned into value.
Advantages:
1. Security:
a: Adopting automatic submerged-arc welding technology
b: All of the welding will be detected by the ultrasonic nondestructive testing method to ensure the welding quality and the welding shape.
c: Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, etc.
d: Equipped with anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarming system.
2. Environmental-friendly:
a: Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke
b: Smell during operation: Fully enclosed during the operation
c: Water pollution: No pollution at all.
d: Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value.
Q1: What kind of raw material can be used?
waste tyres/ rubbers/ shoe soles/ inner tube / cable husk/ bicycle tyre/ motorcycle tyre; PP,PE,PVC,PMMA plastic, paper mixture from paper mills and all kinds of waste nylon products
Q2: What are the end products?
If your raw material is tyres, end products are fuel oil, carbon black,steel wire and waste gas; if your raw material is rubber or plastics, then end products are fuel oil, carbon black and waste gas
Q3: What's the fuel of pyrolysis plant?
The fuel can be coal, charcoal, firewood, fuel oil, heavy oil and natural gas
Q4: What's the covering area of one set of 5-10 ton capacity pyrolysis plant?
The equipment covers 30 square meters(length20m*width15m). Besides raw material and end products storage areas,you also need to prepare workers' resting room and simple office, so totally 600-800 square meters land will be better
Q5: How many workers needed to operate the plant?
3-4 workers are enough for one set of pyrolysis plant. If you use auto-feeder and auto-discharging system, then 2 workers are ok
Q6: How about the installation?
We will provide the foundation drawings to you after the deal is done and send technical engineer to guide the installation, the commissioning and workers training on your working site
Q7: What about the usage of the oil extracted with this plant?
The oil from tyres or plastics is mixed oil. It is a good quality furnace oil, used as heating oil.It can be used for some large boilers, like iron and steel plant, bricks factory, cement factory,glass plant and etc
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High Oil Yield Waste Tire Plastic Rubber Pyrolysis Oil To Diesel Fuel Plant Images
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